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SpaceX aims to resume launching satellites for its Starlink internet network with the liftoff of a Falcon 9 rocket Wednesday night at Cape Canaveral, and company founder Elon Musk says SpaceX will use the sizeable backlog of Starlink missions to keep pushing the envelope and find the Falcon booster’s reuse life limit.
“There doesn’t seem to be any obvious limit to the reusability of the vehicle,” Musk told Spaceflight Now in a press conference Friday after the launch of SpaceX’s third crewed flight to the International Space Station. //
SpaceX officials have previously said the most recent version of the Falcon 9 booster can make 10 flights with only inspections and minor refurbishment in between missions. With an overhaul, the Falcon 9 boosters could fly 100 missions, SpaceX said when the new Block 5 booster design debuted in 2018.
Musk said Friday that SpaceX plans to keep reusing Falcon 9 boosters until they break, likely exceeding the 10-flight milestone.
“We do intend to fly the Falcon 9 booster until we see some kind of a failure with the Starlink missions, obviously, just to have that be a life leader,” Musk said. //
Last year, a SpaceX manager said it costs less than $30 million to fly a Falcon 9 rocket with reused parts, such as the booster and payload fairing, the clamshell-like aero-structure that protects sensitive satellite payloads during the climb through the atmosphere.
Although SpaceX has proven it can safely reuse first stages, payload shrouds, and Dragon capsules, the Falcon 9 rocket’s upper stage remains a single-use component. None of SpaceX’s competitors in the commercial launch industry have successfully re-flown an orbital-class booster. Some companies, like Blue Origin and Rocket Lab, plan to eventually recover and reuse their rocket boosters. //
SpaceX says it can deliver payloads of more than 100 metric tons, or 220,000 pounds, or low Earth orbit.
“With Starship, we’ll hopefully reuse the whole thing,” Musk said. “This is a hard problem for rockets, that’s for sure. It’s taken us, we’re like 19 years in now. I think the Starship design can work. It’s just, it’s a hard thing to solve, and the support of NASA is very much appreciated in this regard. I think it’s going to work. I think it’s going to work.
“I’d say it’s only recently though that I feel that full and rapid reusability can be accomplished,” Musk said. “I wasn’t sure for a long time, but I am sure now.”